[ CASE STUDY ]

AIRCRAFT COMPONENT

FACTORY, JEDDAH

Three separate projects for Aircraft and Accessories Component Company in Jeddah across 2025 and 2026: a paint booth facility, a chiller cooling system, and underground power cables.

[ 01 ] THE PROJECT

THREE PROJECTS, ONE CLIENT, THREE DISCIPLINES

AACC manufactures aircraft components in Jeddah. Green Flash has delivered three distinct packages on that site: complete civil and MEP works for a paint booth facility, the supply and installation of a chiller system and pumps, and underground power cables to the main factory.

Being asked back for a second and third package by a manufacturing client is a more useful signal than any single project. Each one was a different discipline, which means the same team was trusted with building works, central cooling and high current distribution.

[ 02 ] WHAT WE DELIVERED

THREE PACKAGES ON ONE SITE

[ 01 ]

PAINT BOOTH FACILITY

Complete civil and MEP works. A paint booth is an air management problem before it is a building: extract, make up air and containment have to be designed together.

[ 02 ]

CHILLER COOLING SYSTEM

We supplied and installed the chiller system and pumps serving the facility, including the distribution that carries the load to where it is used.

[ 03 ]

UNDERGROUND POWER CABLES

We installed underground power cables to the main factory, which is work that has to be right first time because it is buried.

[ 04 ]

ONE TEAM ACROSS ALL THREE

The same contractor delivered building works, central cooling and high current distribution, so nothing was lost in the handover between packages.

[ 03 ] HOW WE DELIVER WORK LIKE THIS

OUR METHOD IN A WORKING FACTORY

[ 01 ]

SIZED FOR THE PROCESS, NOT THE FLOOR AREA

Industrial cooling follows the process load and the equipment in the room. We calculate it rather than applying an area rule of thumb.

[ 02 ]

SEQUENCED AROUND PRODUCTION

Work in a live factory is planned around what the plant can afford to stop. The programme is built from that constraint rather than ignoring it.

[ 03 ]

BURIED WORK PROVEN BEFORE BACKFILL

Cable routes are tested and recorded before anything is covered, because the cost of finding a fault afterwards is measured in excavation.

[ 04 ]

DOCUMENTED FOR THE NEXT PACKAGE

Each package is handed over with drawings and records that the following package can be designed against. That is partly why there was a second and a third.

[ 04 ] WHY IT MATTERS

REPEAT WORK IS THE REAL REFERENCE

Manufacturing clients do not award a second package on a brochure. They award it because the first one was delivered and documented. Three packages across civil, mechanical and electrical for one aerospace manufacturer is the clearest evidence we can offer of that.

Similar work includes a pharmaceutical factory HVAC design and build and industrial chillers at the Jawdah factory in Jeddah.

[ 05 ] QUESTIONS

WHAT CLIENTS ASK FIRST

Can you work in a factory that cannot shut down?

Yes. The programme is built around what production can release, in phases if needed, rather than assuming a clear site.

Do you handle civil works for industrial buildings?

Yes. On the paint booth facility the scope was complete civil and MEP, so structure and services sat with one contractor.

Can you size and install central cooling for a process load?

Yes. We calculate the load from the process and the equipment, then supply, install and commission the plant and the distribution that serves it.

Do you install underground power cables?

Yes, including the routes, protection and testing before backfill, with records kept so the route can be found again.

[ 06 ] NEXT STEP

TELL US WHAT THE FACILITY HAS TO DO

Send the process, the equipment list or just the building and what it manufactures. We will come back with what the services need to be.

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